A Numerical Study of the Induced Stresses in the Separation Points of the Tensile Element (Chain) of the Plate Conveyor Used in the Blowing Unit in Water Factories

Main Article Content

Ethar Khalil
Hiba Youssef
Hasan Nazha

Abstract

The Induced Stresses in Tensile Element Joints (chain) were Studied in Two Phases: The first phase is to conduct a design study of the plate conveyor to determine the maximum tensile strength to which the joint is exposed. Then build two models, the first one represents a single joint with its components (wedge- copper ring- plate) with the basic dimensions and measurements of the chain. The second model was designed with new dimensions to suit the conveyor's working conditions. In the second phase, the three-dimension finite elements method was used to identify the stresses induced in the joint for both models and then compare the results to identify the model that shows the best performance. The result showed that increasing the external thickness of the joint by double in the proposed model up to the value of 6 mm was able to provide a homogeneous distribution of the main induced stress, which contributed to reducing the critical values of these stresses compared to the induced stresses in the model currently used. Consequently, increasing the external thickness of the joint has played an important role in reducing stresses, which leads to an increase the service life of the plate conveyor chain.

Keywords:
Finite elements analysis, principle stress, plate conveyor, aluminum alloys

Article Details

How to Cite
Khalil, E., Youssef, H., & Nazha, H. (2019). A Numerical Study of the Induced Stresses in the Separation Points of the Tensile Element (Chain) of the Plate Conveyor Used in the Blowing Unit in Water Factories. Journal of Engineering Research and Reports, 6(2), 1-9. Retrieved from http://journaljerr.com/index.php/JERR/article/view/16944
Section
Original Research Article

References

Jones L. Mechanical handling with precision conveyor chain: Hutchinson. 1971;1-266.

Darwich A, Nazha H, Abbas W. Numerical study of stress shielding evaluation of hip implant stems coated with composite (carbon/PEEK) and polymeric (PEEK) coating materials. Biomedical Research. 2019;30(1):169-174.‏

Lee HH. Finite element simulations with ANSYS Workbench 18: SDC publications. 2018;1-568.

Kyzmin AV, Maron FL. Handbook of calculation of mechanisms of hoisting and conveying machinery: Vishai Shkola. 1983; 1-254.

ASTM B241 / B241M-16. Standard Specification for Aluminum and Aluminum-Alloy Seamless Pipe and Seamless Extruded Tube: ASTM International, West Conshohocken, PA. 2016;1-16.

ASTM B584-14. Standard Specification for Copper Alloy Sand Castings for General Applications: ASTM International, West Conshohocken, PA. 2014;1-7.

Zarroug NM, Padmanabhan R, MacDonald BJ, Young P, Hashmi MSJ. Mild steel (En8) rod tests under combined tension–torsion loading. Journal of materials processing technology. 2003;143:807-813.‏

Haris NI, Wahab M, Talip A. Failure analysis of conveyor chain links: A case study. Applied Mechanics and Materials. 2014;465:725-729.‏

Kadam JA, Deshpande SV. Design and analysis of conveyor chain link using composite material: A review. IJIERT - International Journal of Innovations in Engineering Research and Technology. 2015;Special Issue[RTME-15]:11-16.